Zamil Steel Technical MANUAL (TCE0009)

Zamil Steel Technical MANUAL

TABLE OF CONTENTS

1. Introduction

1.1 Aims of this Manual

1.2 The Role of the Architect/Consultant 4

1.3 The Pre-Engineered Building Concept 6

1.4 The Merits of Pre-Engineered Buildings 7

1.5 Applications of Pre-Engineered Buildings 11

1.6 The Zamil Steel Organization 16

1.7 The Zamil Steel Advantage 19

1.8 Zamil Steel Literature 22

1.9 Initiating a Request for Quotation 24

1.10 Placing and Tracking an Order 25

2. Nomenclature

2.1 Basic Terms 31

2.2 Abbreviations 50

3. Engineering Practices

3.1 General 55

3.2 Design Codes and Building Codes 56

3.3 Design Loads 57

3.4 Collateral Loads 59

3.5 Mezzanine Live Loads 60

3.6 Building Material Weights 61

3.7 Conversion Factors 62

3.8 Deflection Criteria 64

3.9 Engineering Output 65

3.10 Building Design Certification 67

4. Standard Structural Systems

4.1 General 71

4.2 Clear Span Buildings 72

4.3 Multi-Span Buildings 74

4.4 Space Saver Buildings 77

4.5 Lean-To Buildings 78

5. Other Structural Systems

5.1 General 81

5.2 Single Slope Buildings 82

5.3 Multi-Gable Buildings 84

5.4 Roof System Buildings 87

5.5 Flat Roof Buildings 90

5.6 Low Rise Buildings 93

6. Secondary Structural Framing

6.1 General 101

6.2 Cold-Formed “Z” Sections 102

6.3 Cold-Formed “C” Sections 104

6.4 Cold-Formed Eave Strut Section 107

6.5 Secondary Framing Details 108

7. Basic Structural Subsystems

7.1 General 115

7.2 Bracing 116

7.3 Endwalls 119

7.4 Jack Beams 134

7.5 Expansion Joints 139

7.6 Masonry Conditions 144

7.7 Pre-cast Panels 146

8. Single Skin Panels

8.1 General 151

8.2 Steel Panels 152

8.3 Steel Panel Paint Systems 154

8.4 Steel Panel Coating Tests 165

8.5 Steel Panels Properties & Load Tables 168

8.6 Aluminum Panels 176

8.7 Aluminum Panels Properties & Load Tables 177

8.8 Exterior Roof and Wall Panel Details 182

8.9 Interior Roof and Wall Liner Details 186

9. Insulated Sandwich Panels

9.1 General 203

9.2 Field Assembled Sandwich Panels (FASP) 204

9.3 Factory Injected Sandwich Panels (Tempcon) 208

10. Panel Related Accessories

10.1 General 223

10.2 Curved Eaves 224

10.3 Flashing and Trims 226

10.4 Gutters and Downspouts 229

11. Other Structural Subsystems

11.1 General 241

11.2 Roof Extensions 242

11.3 Canopies 251

11.4 Fascias 255

11.5 Partitions 262

11.6 Cranes 267

11.7 Roof Monitors 274

12. Floor Systems

12.1 General 279

12.2 Mezannines 280

12.3 Open Web Steel Joists 286

12.4 Roof Platforms 295

12.5 Catwalks & Walkways 297

12.6 Staircases 304

12.7 Handrails 312

12.8 Ladders 315

12.9 Grating 318

12.10 Checkered Plates 319

13. Building Accessories

13.1 General 323

13.2 Personnel Walk Doors 324

13.3 Windows 328

13.4 Sliding Doors 330

13.5 Roll-Up Doors 336

13.6 Framed Openings 341

13.7 Ventilators

13.7.1 General 345

13.7.2 Gravity Ventilators 349

13.7.3 Power Ventilators 355

13.8 Louvers

13.8.1 General 358

13.8.2 Fixed Louvers 360

13.8.3 Adjustable Louvers 363

13.9 Roof Curbs 366

13.10 Translucent Panels 369

13.11 Suspended Ceilings 372

14. Insulation

14.1 General 377

14.2 Fiberglass 378

14.3 Rockwool 383

14.4 Double Faced Tape 385

14.5 Patching Tape 386

14.6 Stapler and Staples 387

15. Sundry Parts

15.1 General 391

15.2 Anchor Bolts 392

15.3 Primary Connection Bolts 393

15.4 Secondary Connection Bolts 395

15.5 Sheeting Fasteners 396

15.6 Pop Rivets 397

15.7 Foam Closures 398

15.8 Bead Mastic 399

15.9 Flowable Mastic 400

15.10 Pipe Flashing 401

16. Special Buyouts

16.1 General 405

16.2 Examples 406

17. Specialty Buildings

17.1 General 409

17.2 Vehicle Parking Shelters 410

17.3 Service/Fuel Stations 418

17.4 Poultry Buildings 424

17.5 Bulk Storage Buildings 426

17.6 Aircraft Hangars 429

18. Structural Corrosion Protection

18.1 General 437

18.2 Elements of Corrosion Protection 438

18.3 Surface Preparation 442

18.4 Paint Systems 447

19. Structural Fire Protection

19.1 General 451

19.2 Passive Fire Protection Systems 452

19.3 Fixed Fire Protection Systems 455

19.4 Fire Detection and Alarm Systems 456

20. Foundations

20.1 General 459

20.2 Typical Footing Details 460

20.3 Footing Design 461

20.4 Slab Design 463

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