Zamil Steel erection Manual (TCV0008)

Zamil Steel erection Manual

1. Understanding the Engineering Documents

1.1 Anchor Bolt Setting Plan

1.2 Cross Section

1.2 Roof Framing Plan

1.4 Roof Sheeting Layout

1.5 Sidewall a End wall sheeting & Framing

1.5 Other Drawings

1.7 Bill of Materials (BOM)

2. Preparation for Erection

2.1 Introduction

2.2 Pre-Enection Checks

2.3 Receiving Materials at Site

2.4 Unloading Containers (fo; Overseas Shipments)

3. Erection of the Framing

3.1 Preparation of the First Bay

3.2 Main Frames

3.3 Mezzanine Floors

3.4 Crane Beams

4. Sheeting & Trimming

4.1 Sheeting Preparation

4.2 Sheeting the Walls

4.3 Sheeting the Roof

4.4 Miscellaneoius Trimming

4.5 Fascia

5. Care & Handling of Sheeting

5.1 Handling & Installation of sheeting

5.1.1 Unloading

5.1.2 Storage

5.1.3 Handling

5.1.4 Cutting a Fixing

5.1.5 Completion & Inspection

5.1.6 Paint Repair

5.2 Water Test Procedures for Roofing

5.3 General Tips

6. Maintenance Procedure

6.1 Maintenance for Longer life

6.2 Safety Notes

6.3 Exterior Maintenance Procedure

6.4 Maintenance of Accessories

6.5 Record of Mai nten a nee

7. Safety Precautions
8. Quality Control
9. Basic Erection Equipment

9.1 Main Erection Equipment

Mobile Crane

Forklift

Telescopic Handlist

Scissor Lift

Lifting Beam

Slings

Guy Wires

Clamps, Shackles & clips Ratchet Puller

Light Duty Scatto ding

Ladders

9.2 Electrical Equipments & Tools

Generator

Screw Gun

Nibbler

Grinder

Hammer Drill

Hole Cutter

Impact Wrench

Electric shear

Heavy Duty Drill with Reamer

Reciprocating Saw

Drill 10 mm

Powder Actuated Tool

Pop Rivet Puller

Aviation Snips (Lett & Right Cut) Vise Grips

Torque Wrench (With Sockets)

Ratchet Spanns (With 19 mm Sockets) Staple Applicator

Utility Knife

Hacksaw

Mastic Gun

Spud Wrench

Drift Pin

Miscellaneous Tools

Tool Belt a Balt Bag

Chalk Line

9.3 Measuring a Surveying Equipment

Plumb BD

Theodolite

Automatic Level

Spirit Level Measuring Taps-St Square

9.4 Safety Equipment

Welding Hood

Goggles

Gloves

Safety Harness s Fall Arrest

Safety Boots

Hard Hat

First Aid Box

Cones s Ribbons

Portable Fire Extinguisher

Ear Protection

9.5 Other Equipment

Welding Machine

Oxy – Acetylene Cutting Outfit

10. Attachments

Glossary

Commonly used Abbreviations. Zamil Steel erection Manual